Port & Shipping
Port & Shipping

把复杂的问题

Accelerating Intelligentization of Port Maintenance The port industry is asset-intensive with high automation and continuous production. It is difficult to inspect and maintain. Once a failure occurs, it may cause the equipment to stop production or even cause a serious accident with the destruction of the equipment and the loss of life. Therefore, it is required that the equipment operation and maintenance mode should be changed to improve operation and maintenance safety and production efficiency.
Scenario-based Solutions
Container Terminal Equipment The Equipment Safety Protection System based on the coordinated design of external lightning protection combined with internal electrical control lightning protection and fire protection of the equipmentreduces the risk of lightning damage and electrical fires to port buildings and port equipment and improves the overall safety of the port area.
Bulk Cargo Terminal Equipment The intelligent sensing system monitors the vibration of the lifting mechanism, trolley mechanism or pitch mechanism of important equipment such as quay cranes, tire cranes and rail cranes, monitors the stress and strain of key stress points of the steel structure of the whole machine, and monitors the defects of the wire rope in the winding system, so as to realize equipment status and trend analysis and defect alarm.
Energy Management of Port equipment and Facilities Energy consumption is an important part of the port production and operation expenditure. Leewell's energy management products adopt a layered distributed system architecture to collect data on various types of consumption such as electricity and gas, process and analyze energy consumption, and achieve the goals of energy conservation, emission reduction and energy scheduling.
Equipment Safety Protection The Equipment Safety Protection System reduces the risk of lightning damage and electrical fires to port buildings and port machinery-related electrical equipment and improves the overall safety of the port area. Based on the coordinated design of external lightning protection combined with internal electrical control lightning protection and fire protection of the equipment, this solution effectively reduces the risks caused by lightning strikes and fires, ensuring the safety and continuity of port operations.
Intelligent Operation and Maintenance of Container Terminal Equipment.
Condition monitoring The vibration and temperature sensors are installed on the motors, gearboxes, bearings, trolley wheels, etc. of the drive mechanisms of port equipment for collecting and analyzing vibration, temperature, speed and other data to achieve real-time online monitoring, analysis and alarm of the operating status of the equipment, provide operation and maintenance suggestions, realize the management of the entire life cycle of the equipment, and ensure the safety of the equipment.
Steel structure monitoring Our stress monitoring sensors are used to monitor stress at the stress concentration points and important parts of the front tie rod, middle tie rod, rear tie rod, main beam, ladder gantry, diagonal brace, etc. of the quay crane, the main beam of the tire crane/track crane, the door frame column, the connection between the main beam and the column, etc. This solution can grasp the stress in real time, give early warning for excessive stress, analyze the tension ratio and asymmetry of asymmetric stress, and avoid excessive uneven stress.
Wire rope monitoring High-precision special cameras are used to collect high-definition video image data of wire ropes in the hoisting and winding systems of quay cranes, trolley winding systems, bracket trolley winding systems, tire cranes, and rail cranes in real time. Through advanced AI deep learning algorithms, various defects in wire rope images can be accurately identified, such as broken wires, wire protrusions, and wear. The system can automatically monitor the number of defects within the single twist length of the wire rope, and immediately trigger an alarm once it exceeds the standard; at the same time, it can monitor and warn potential safety hazards such as thinning of the wire rope diameter in real time.
Intelligent Operation and Maintenance of Bulk Cargo Terminal Equipment
Condition monitoring The vibration and temperature integrated sensors are installed on the important points of the major mechanisms such as lifting mechanism and rotating mechanism of the ship unloader, stacking hopper turbine and so on, to collect and analyze the vibration, temperature, speed and other data to realize the real-time online monitoring, analysis and alarm of the operating state of the equipment mechanism.
Steel structure monitoring Stress monitoring is carried out on the main points and important force parts such as arm frame, big tie rod, middle tie rod, back tie rod, main beam, trapezoidal door frame, inclined strutof the portal crane, and main beams, door frame posts and their connecting points of the RTGC and RMGC
Wire rope monitoring High-precision special camera is used to collect real-time and high-definition video and picture data of wire ropes in the portal crane, door machine, ship unloader and so on. Through advanced AI deep learning algorithm, various defects are accurately identified, such as broken wire, steel wire protrution, wear and so on. The system can automatically monitor the number of defects in the single lay distance of the wire rope and carry out real-time monitoring and early warning of potential safety hazards such as the diameter of the wire ropes.
Energy Management of Port Equipment and Facilities
To ensure the scientific, timeliness and rationality of port energy dispatching to improve the level of energy utilization and efficiency and realize the centralized monitoring and unified scheduling of all kinds of energy (wind, water, electricity, gas, steam, etc.) and power supply and energy systems (power supply and distribution, water supply system, gas system, etc.).

Set energy process monitoring, information management and scheduling as an integrated information management and control platform.
Equipment Safety Protection
Port machinery is usually in an open environment and are vulnerable to lightning strikes. The main purpose of lightning protection is to prevent damage to equipment caused by lightning strikes and ensure the safety of personnel and equipment.

Port machinery usually involves electrical systems, hydraulic systems and lubricating oil and other flammable substances, so fire protection is particularly important to prevent and extinguish fires and reduce the harm of fires to equipment and personnel.

Through scientific design, regular maintenance and strict management, the risks of lightning strikes and fires can be effectively reduced to ensure the safety and continuity of port operations.
Solution Values
Cooperative Partners

特色及优势

In today's ever-changing industrial intelligence, the impact of lightning strikes and overvoltage on equipment are becoming more and more significant. Leewell lightning protection solutions introduce pre-discharge lightning protection technology to expand the scope of protection areas . A number of professional solutions and patented high-quality surge protection devices can effectively discharge the surge current to protect electronic equipment from damage caused by lightning strikes and surges, ensuring the safe operation and efficient maintenance of the system.

Lightning Strike Attack Technology

Lightning Strike Attack Technology

The ionizer releases high-voltage pulses to trigger lightning in advance. Under the same installation height, the protection radius is several times larger than that of ordinary lightning rods.

Surge Protection

Surge Protection

Surge protection is set on the input side of the main power distribution cabinets, AC power distribution panels, control power supply, inverters and terminal equipment

lightning protection management

lightning protection management

Real-time meteorological monitoring, three-level lightning warning and real-time SPD status monitoring, ensure effective lightning protection of the system

Port & Shipping方案架构图

Port & Shipping方案架构图

硬件设备

IMS-W-10

IMS-W-10

1-channal RS485 interface for connection to DCS/PLC Multiple communication methods including Ethernet, 4G, fiber optic, and Zigbee Data storage during network outages, with automatic data retransmission upon reconnection Flexible data acquisition strategy configuration to adapt to different equipment operating conditions IP66

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